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Downtube Battery Cases

Housings that sit inside the down-tube, taking 18650 packs to 104 cells. The largest family we hold tooling for.

21 models 36 V – 72 V 18650 / 21700 MOQ 1 piece
ALX030 65-Cell Downtube — empty e-bike battery case
ALX030 · DOWNTUBE

65-Cell Downtube

The long-body downtube in the range — 18650 packs to 65 cells or 21700 to 40, on a 465 mm opening. ABS, high-temperature grade.

MOQ 1 · quote in 5 hView ALX030 downtube case

Showing the 12 models with a full spec page. The complete range of 21 is series. Every one is an empty shell — you supply cells, BMS and harness. Measured openings and cell ceilings for every model: see the full dimensions table.

Downtube battery case range

21 models. Every downtube housing we mould. Everything below is an empty housing — no cells, no BMS.

ModelCellsCommon configurationsOpening / sizeFitmentMaterialVoltage
ALX03018650 — 40 / 52 / 65 cells · 21700 — 40 cells · 18650 — 40, 52, 65 cells · 21700 — 40 cells18650: 13S5P · 16S4P · 10S6P · 20S3P · 21700: 10S4P · 20S2P · 13S3P · 16S2POpening 355 / 415 / 465 mm (18650) · 435 mm (21700)DowntubeABS—
ALX030B18650 — 40, 52, 65 cells · 21700 — 40 cells18650: 13S5P · 16S4P · 10S6P · 20S3P · 21700: 10S4P · 20S2P · 13S3P · 16S2POpening 355 mm———
ALX030D18650 — 40 / 52 / 65 cells · 21700 — 40 cells · 18650 — 40, 52, 65 cells · 21700 — 40 cells18650: 13S5P · 16S4P · 10S6P · 20S3P · 21700: 10S4P · 20S2P · 13S3P · 16S2POpening 355 / 415 / 465 mm (18650) · 435 mm (21700)Downtube——
ALX05818650 — 40 / 52 / 65 cells · 21700 — 28 cells · 18650 — 30, 40, 52 cells · 21700 — 20 cells18650: 13S5P · 16S4P · 10S6P · 20S3P · 21700: 14S2P · 13S2P · 10S2POpening 365 / 465 / 515 mm (18650) · 414 mm (21700)Downtube——
ALX077B18650 — 40 / 52 / 78 cells · 21700 — 40 / 52 cells · 18650 — 52, 65, 78 cells · 21700 — 40, 52 cells18650: 13S6P · 10S7P · 14S5P · 16S4P · 21700: 13S4P · 10S5P · 16S3P · 14S3POpening 382 / 462 / 538 mm (18650) · 392 / 482 mm (21700)Downtube——
ALX08618650 — 52 / 65 cells · 18650 — 30, 40 cells18650: 13S5P · 16S4P · 10S6P · 20S3POpening 370 / 500 mmDowntube——
ALX08918650 — 52 cells18650: 13S4P · 10S5P · 16S3P · 14S3POpening 420 mmDowntube——
ALX09918650 — 40 / 52 / 65 cells · 21700 — 50 / 52 cells · 18650 — 52, 65, 78 cells · 21700 — 50, 52 cells18650: 13S6P · 10S7P · 14S5P · 16S4P · 21700: 13S4P · 10S5P · 16S3P · 14S3POpening 355 / 425 / 445 mm (18650) · 425 / 450 mm (21700)Downtube——
ALX099B——————
ALX10018650 — 52 / 68 / 78 cells · 21700 — 68 / 80 cells18650: 13S6P · 10S7P · 14S5P · 16S4P · 21700: 10S8P · 16S5P · 20S4P · 13S6P—Downtube——
ALX100A18650 — 52, 65, 78 cells · 21700 — 40, 50, 52 cells18650: 13S6P · 10S7P · 14S5P · 16S4P · 21700: 13S4P · 10S5P · 16S3P · 14S3POpening 355 mm———
ALX118B18650 — 68 cells18650: 13S5P · 16S4P · 10S6P · 20S3POpening 472 mm———
ALX119A18650 — 40 / 52 / 65 cells18650: 13S5P · 16S4P · 10S6P · 20S3POpening 340 / 391 mmDowntube——
ALX12718650 — 40 / 52 / 104 cells · 21700 — 52 cells · 18650 — 91, 104 cells · 21700 — 65 cells18650: 13S8P · 10S10P · 20S5P · 14S7P · 21700: 13S5P · 16S4P · 10S6P · 20S3POpening 382 / 462 / 498 mmDowntube——
ALX13918650 — 108 cells · 21700 — 80, 100 cells18650: 13S8P · 10S10P · 20S5P · 14S7P · 21700: 10S10P · 20S5P · 14S7P · 16S6POpening 449 mm———
ALX14318650 — 52 cells18650: 13S4P · 10S5P · 16S3P · 14S3POpening 278 mmDowntube——
ALX148B18650 — high-capacity build—Opening 182 mmDowntube——
ALX15818650 — 30, 40, 52 cells · 21700 — 20 cells18650: 13S4P · 10S5P · 16S3P · 14S3P · 21700: 10S2POpening 355 mm———
ALX163B18650 — 40, 65, 78 cells · 21700 — 42, 52, 65 cells18650: 13S6P · 10S7P · 14S5P · 16S4P · 21700: 13S5P · 16S4P · 10S6P · 20S3POpening 360 mm———
ALX17318650 — 30 cells · 21700 — 30 cells18650: 10S3P · 14S2P · 13S2P · 21700: 10S3P · 14S2P · 13S2POpening 364 / 432 mm———
ALX17818650 — 200 cells · 21700 — 160 cells18650: 20S10P · 16S10P · 14S10P · 13S10P · 21700: 16S10P · 20S8P · 14S10P · 13S10POpening 445 mm———
About this series

Why buyers choose Downtube

Downtube housings are inserted into the tube itself rather than hung off a dock, so nothing shows on the outside of the frame. That makes them the default choice on city, commuter and step-through bikes — and the hardest family to re-tool, which is why we keep twelve body sizes on the shelf.

The range is organised by opening length, because that is the number that decides whether a pack fits a given frame. Openings run from 278 mm on the compact ALX143 up to 538 mm on ALX077B, covering 18650 packs from 40 to 104 cells and 21700 packs from 28 to 52.

Every model is quoted as an empty shell with the end caps, cover and latch as separate mouldings, so you can specify the assembly route your line already uses.

Also known as: buyers also know this family as Polly or Dolphin cases — Polly for the square-shouldered bodies, Dolphin for the slim long profile. The names describe the shape, not a single factory — our Polly, Dolphin and Shark size guide maps the dimensions to the names.

  • Twelve body sizes, 278–538 mm — Match the opening to the frame, not the frame to the case.
  • 18650 to 104 cells, 21700 to 52 — The widest capacity span of any family we mould.
  • Separate caps, cover and latch — Assemble to your process, or take them loose.
  • MOQ 1 piece — Test a single housing against your frame before committing.
Downtube e-bike battery case, ALX030, shown from the drive side
Downtube housingSits inside the tube · 18650 to 104 cells
Other fitments

Compare with the rest of the range

Ten Haitian injection moulding machines running in a line at the ALX factory in Guangzhou
Moulded in house10 Haitian injection moulding machines
Finished e-bike battery cases racked ready for dispatch
Racked and readyEmpty shells, inspected before dispatch
Start here

Tell us your voltage, cell type and dimensions

That is all we need to point you at the right case. Quoted within five hours, MOQ one piece.

Common questions about Downtube

How many cells fit in a Downtube battery case?
Across our 12 Downtube housings the largest mould takes 104 cells on 18650 and 80 on 21700 — the same mould physically holds fewer of the fatter 21700 format. Cell count per model is listed on each product page.
Can I order a single Downtube case?
Yes — MOQ is one piece on every model in this series, quoted within five hours. Single-piece orders ship from stock for the common moulds; rare configurations are moulded to order.
Are downtube cases waterproof?
The cases are moulded as dust- and splash-resistant shells; the pack itself is not waterproofed by the case. For wet-climate builds we recommend the flame-retardant grade with sealed cable exits.